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What You Can Control: Workforce Planning When the Economy Won't Sit Still

Published May 11, 2026
The macro environment is genuinely uncertain. Reshoring decisions are stalling. Capital expenditure timelines are in flux. And yet, the operational calendar doesn't pause for policy clarity. Q3 volume surges. Seasonal peaks arrive. CDL drivers still need to be behind the wheel.

What You Can Control: Workforce Planning When the Economy Won't Sit Still

Tariff schedules changed four times in the first quarter of 2025. Trade negotiations that seemed resolved in March shifted again by May. And somewhere in the middle of all that noise, a VP of HR at a large Midwest manufacturer sat down to build her Q3 hiring plan with the same information she had in January: production forecasts, turnover rates, and a seasonal ramp that was going to happen whether or not Washington had sorted itself out by then.

This is the reality most manufacturing and logistics TA leaders are living right now. The macro environment is genuinely uncertain. Reshoring decisions are stalling. Capital expenditure timelines are in flux. And yet, the operational calendar doesn't pause for policy clarity. Q3 volume surges. Seasonal peaks arrive. CDL drivers still need to be behind the wheel.

The organizations that win talent in volatile markets aren't the ones who waited for certainty. They're the ones who figured out what they could control and built infrastructure around that. This article is for the leaders who are done waiting for clarity that may never fully arrive.


What's Actually Happening in Manufacturing and Logistics Right Now

The headline numbers are contradictory, and that's part of what makes planning so difficult. Approximately 83,000 manufacturing jobs were shed in the months following the April 2025 tariff imposition. And yet, skilled trades shortages haven't eased. Machinists, maintenance technicians, CNC operators, and industrial electricians remain genuinely scarce in most U.S. markets. Companies are shedding headcount in some areas while desperately trying to hire in others. Hueman's Manufacturing Job Market Report tracks these structural dynamics in depth. The pattern it describes is a sector in genuine transition, shedding jobs in some places while running critical shortages in others.

According to the National Association of Manufacturers, 73% of manufacturers have cited trade uncertainty as their top business challenge. But uncertainty about trade policy doesn't make the production floor optional. Most of the manufacturers we see holding on extended overtime and extra shifts as a short-term hedge are creating a financial problem they'll compound when demand returns. By then, they've lost the recruiting runway they needed.

On the transportation and logistics side, the CDL driver shortage is structural and deepening. The American Trucking Associations projects a deficit of more than 160,000 drivers by 2031. Q3 and Q4 e-commerce volume surges don't negotiate with driver availability. The pipeline that fills those seats in October needs to start in April. Hueman's Transportation & Logistics RPO practice works specifically with fleet and distribution organizations on exactly this kind of forward-looking sourcing strategy.skilled trades gap  (5)

Layered on top of all of this is what we'd call the triple threat for workforce planning: reshoring momentum creating localized demand spikes in markets with limited skilled labor supply; seasonal hiring cycles that are non-negotiable for most manufacturers and virtually every logistics provider; and a retirement wave that is accelerating, with more than 25% of the current manufacturing workforce expected to reach retirement eligibility within the next decade. These three forces are converging simultaneously. Planning for one without accounting for the others is how organizations find themselves flatfooted in July. For a deeper look at how manufacturers can build a recruiting strategy around these pressures, see Recruiting Strategies for Manufacturing During Economic Uncertainty.


The Cost of Waiting: Making the Abstract Real

There's a version of this conversation that stays abstract: uncertainty is high, so let's wait and see. But waiting has a real cost, and it's worth putting numbers to it.

Interactive calculator showing the real cost of unfilled roles — vacancy losses, overtime premiums, and agency markup vs. RPO pricing

Interactive model

The real cost of waiting to fill roles

Adjust the inputs to see how vacancy costs compound across your facility.

5
6 wks
$25/hr
40 hrs
 

Lost output value

Overtime premium paid

Total vacancy cost

At 5 open roles vacant for 6 weeks, that's $30,000 in lost output and $15,000 in overtime — before a single hire is made.

 

Cost comparison

Agency vs. RPO — cost-per-hire

When internal capacity runs out, roles get escalated to contingent agencies — at a significant markup.

$3,000
RPO model Agency — 20% markup Agency — 30% markup
RPO model Baseline
 
Agency — 20% markup
 
Agency — 30% markup Highest cost
 
Cost comparison for all open roles across three hiring models.

The agency premium compounds with every open role. At 5 open roles and a $3,000 cost-per-hire, a 30% agency markup adds $4,500 over RPO pricing before a single day of vacancy cost is counted.

Lost output modeled as base pay × hours × weeks × open roles. Overtime premium assumes all vacant hours backfilled at 1.5× base rate. Agency markups applied to base cost-per-hire per role. Model is illustrative; actual costs vary by market, specialty, and sourcing channel.

Consider an unfilled production or shift-based role. Every week that role sits vacant is a week of lost output, whether measured in units, throughput hours, or order cycle time. Organizations absorbing that gap through overtime are paying 1.5x the base labor rate for work that could be filled at standard cost. Multiply that by a handful of open roles across a facility, and the math becomes uncomfortable quickly.

When those open roles finally get escalated to contingent agencies (which happens when internal capacity is exhausted), the cost-per-hire differential is significant. Typical agency markups run 20 to 30% on direct cost, on top of fill rates that are often lower and retention outcomes that are frequently worse than structured RPO models. For a side-by-side breakdown of how RPO pricing compares to traditional staffing, Hueman's RPO Cost and Pricing Models Explained covers the math in detail.

A 90-day delay in building recruiting infrastructure doesn't just cost 90 days. If your Q3 ramp begins in July and your recruiting pipeline should start generating candidates in April, a delay to June means you won't be fully staffed for peak volume until October. In many manufacturing and distribution environments, that's when peak season is already ending. The cost of waiting is often borne in the season after the one you meant to prepare for.

The Competitive Advantage Is in the Infrastructure

The organizations that consistently win the talent competition in manufacturing and logistics — through volatility, surges, and uncertainty — aren't doing something magical. They've built a recruiting infrastructure that can execute when others are still figuring out their plan. For a real-world example of what that looks like in practice, see Hueman's high-volume warehouse hiring success story — a case where proactive recruiting infrastructure turned a seasonal surge from a risk into a repeatable outcome.

These organizations have audited their pipelines before peak season, aligned their workforce plans with their production schedules, and made the build-borrow-outsource decision before it became an emergency. If you're wondering what onboarding a recruiting partner actually looks like in terms of timeline and lift, Navigating the First 16 Weeks of Your RPO Partnership gives you an honest look at implementation from day one.

Trade policy will keep shifting. The labor market will keep being uneven. The Q3 recruiting window is open now.


If you're not sure where your biggest gaps are heading into peak season, the Seasonal Hiring Readiness Scorecard is a fast way to find out. It takes about five minutes and gives you a clear picture of where your recruiting infrastructure stands, before July makes the answer obvious.

  • Topics: 
  • Recruitment Process Outsourcing,
  • Manufacturing & Industrial,
  • Logistics & Transportation,
  • Logistics RPO,
  • Transportation Talent Acquisition,
  • Outsourced Recruiting,
  • Supply Chain RPO
Post by Scotty Kinn
I bring over 30 years of experience across talent acquisition, outsourcing, and workforce solutions, having worked with and led teams at some of the top global firms in the industry. Throughout my career, I’ve had the opportunity to build, scale, and transform organizations that deliver RPO, Direct Hire, EOR, and procurement outsourcing solutions in highly complex and regulated environments. My background spans leading sourcing and recruiting organizations as well as procurement outsourcing teams focused on contingent workforce and services procurement. This dual perspective has shaped how I approach workforce strategy, connecting talent, technology, total talent methodology, and operational rigor to deliver outcomes that matter.